Harnessing Resin Infusion for Wind Turbine Manufacturing
With global efforts centered on transitioning to renewable energy, the demand for innovative and efficient fabrication methods in the wind energy sector has never been greater. By combining cost-efficiency with advanced material performance, resin infusion enables higher-quality production while maintaining strict process optimization goals.
At the heart of advanced resin infusion processes lies our high-performance Naltex™ Flow Media. Specifically engineered to address the manufacturing complexities of wind turbine blades and other large-scale composites, Naltex™ Flow Media simplifies production while significantly reducing resource waste and costs.
What sets Naltex™ flow media apart?
Optimized Resin Retention for Maximum Savings
Naltex™ Flow Media retains up to 15% less resin compared to other industry-standard flow media, directly translating to considerable material and cost savings without compromising quality. This ensures total mold coverage, eliminating dry spots and imperfections while reducing fill time.
Flexible Edge Design
Naltex™ Flow Media’s unique edge geometry ensures protection for sensitive vacuum bags and peel ply media during the lay-up process. Manufacturing can expect fewer tears and disruptions, maintaining seamless operations with minimal downtime.
Proven & Tested Performance
Engineered specifically for vacuum assisted resin transfer molding (VARTM), Naltex™ flow media has undergone rigorous testing to meet the demands of advanced resin infusion methods. Its reliability leads to superior end-product performance, making it a trusted choice for wind turbine blade makers.
Durable and Conformable
Manufactured with high chemical resistance and excellent conformability, the flow media withstands the challenges of the resin infusion process while adapting to complex mold shapes. The result are more durable wind turbine blades, capable of standing up to extreme environmental conditions.
Global Manufacturing Footprint
With facilities certified under ISO 9001 standards and strategically located across the globe, Conwed ensures fast lead times regardless of your manufacturing location. This allows for efficient scalability and consistent quality.
Resin Infusion in Wind Energy Applications
The Role of Resin Infusion in Turbine Blade Manufacturing
Resin infusion is a prominent method used to create lightweight, durable composite designs which are essential for wind energy applications. Specifically, the process uses vacuum-assisted techniques to draw resin into the fabric or reinforcement layers within a mold. Resin infusion offers the key advantages in manufacturing to use high-viscosity resins, offering reduced mold cycle times, and greater production efficiency.
Naltex™ flow media enhances this process by facilitating uniform distribution of resin throughout the mold, ensuring structural consistency while minimizing waste. Its extruded construction prevents fraying and improves conformability, making it ideal for the intricate shapes required when producing complex aerodynamic turbine blades.
Expanded Applications in Renewable Energy
Though primarily geared towards wind energy, the versatility of Naltex™ flow media makes it a valuable asset in other energy sectors as well. These include marine applications, where resin-infused composite materials serve as lightweight, corrosion-resistant alternatives to traditional materials like steel.
And it doesn’t stop there. Through Mativ, we also offer a glass wet-laid nonwoven as surface veil for blade manufacturers, or any composite material. Our glass wet-laid nonwoven provides an improved surface smoothness, additional protection and durability and a reduced surface shrinkage. Optional in-house lamination and slitting services are available to further streamline your production. This comprehensive portfolio ensures manufacturers can rely on a one-stop provider for their composite production needs.
Partner with Conwed for Superior Wind Energy Solutions
At Conwed, our expertise in fiber and resin-based material design ensures tailored solutions for specific wind turbine manufacturing needs. With Naltex™ flow media you gain access to a comprehensive, industry-proven system that supports growth and sustainability.
Learn more about our Naltex™ flow media for resin infusion